What exactly is an MES?
A Manufacturing Execution System (MES) is a production management system that acts as a link between the production level and the Enterprise Resource Planning (ERP) level. It provides a picture of production by recording production data and passing it on to the ERP system. It monitors production and identifies potential weaknesses in good time. As an important part of the digital transformation, production is visualised transparently and all the collected and extensive data can be evaluated in a variety of different key figures.
An MES system is the operational link between the machine control system (SCADA/PLC) and the enterprise management system (ERP). The tasks are divided into different subject areas, in particular data acquisition (BDE/MDC), planning and control (APS/graphical planning board), performance analysis (KPI/OEE), quality management (QA system), information management (visualisation), energy management (as a basis for ISO 50001), resource management and order management.
Accompanying you on the way to the intelligent factory
According to Industry 4.0, all information in the value chain should be available and up-to-date at all times and in all places. With the PROefficient MES suite, operating and machine data are networked with intelligent software and hardware to provide relevant information, analyses and key figures in real time. Our aim is to integrate information into more and more areas of the value chain, and we work with our customers every day to develop highly innovative solutions.
Achievements in your area of expertise
Production Management
As a production manager, transparency is paramount. You don't want to waste time gathering information. Only when you have live information at all times, can you make decisions. The data collected from ADC and MDC is visualised ONLINE and into a system of key figures. They provide you with information about the current production processes. You can compare individual workstations and machines and machines on the basis of their KPIs, for e.g. OEE and analysis of process losses.
Company management
Our MES system provides the basis for informed decisions that affect your production. Consistent order confirmations and stock postings lead to transparency at product and workstation level, enable accurate calculation of manufacturing costs, help optimise material stocks and form the basis for a key performance indicator system to assess efficiency and productivity.
Controlling
Numbers, data, facts. As a controller, you need reliable data and a wide range of key figures. You can use them to the development of individual areas and the economic situation of a company. Comprehensive information about the company's economic data, provided by controlling, enables management to assess whether processes in production, sales or human resources development are on track. Key figures and business analyses are essential for managing a company. No company, however small, can do without them.
Human Ressources
Create the basis for a fair bonus and piecework pay system. In addition to figures for precise analysis of weaknesses, you can also use the accurately recorded data for appropriate remuneration. Recorded staff time and performance can be easily exported to your HR system.
IT Management
As an IT Manager you will benefit from our experience in integrating our software solution into your existing IT environment. You have the option of adapting our variable interfaces to the needs of your existing software solutions. Benefit from our expertise and implement solutions that are easy to use and do not require intensive consulting.
Quality Assurance
You are responsible for the quality of the products you manufacture and must ensure it in the long term. We support you with continuous quality control. By integration into the production processes and linking production data with quality data. For each production step, you can track when and at which workstation it was performed.
Foreman – Level
Our solution gives you the ability to plan your orders and resources in advance and keep an overview of ongoing production. By visualising production in real time, you can react immediately in the event of problems. You can see the production progress and the various of each machine. Weak points can be quickly identified and eliminated. Talk to your employees about facts and you will find that discussions are significantly minimized.
Work preparation
Capacity planning is one of the main tasks of the work planner. Through various modules, such as the graphical planning board PROplan. This provides you with an ONLINE visualisation of all machine statuses and unplanned downtimes that may have a negative impact on the planned delivery dates. This allows you to react quickly and reduce delays.
Engineering
In addition to the production staff the PROview module also gives the engineering staff a LIVE overview of all production machines and workstations. This means that in the event of a malfunction, such as a technical problem with a machine, they can respond as quickly as possible. This reduces unnecessary downtime and increases productivity.
Production workers
Intuitive terminals make it easier for employees to record relevant data and encourage them to do so conscientiously. The terminals can display both order-related and item-related information - the first step towards paperless production. If they have any problems, the supervisor will assist.
Classification of MES in the standards and guidelines according to VDI 5600
Your benefits with MES
How you can benefit from the MES Suite PROefficient: Discover the benefits of our MES solutions and optimise your production processes. Our software and hardware provide you with comprehensive control, increased efficiency and transparency in your processes. Everything you need for future-proof production.
Optimising machine utilisation
Visualising your data
Less search time and effort
Reduce paperwork
Basis for investment decisions
Meaningful key figures
Tips for a successful MES implementation
Benefit from the expertise of our MES experts. There are a number of basic requirements and rules to follow when implementing an MES system. We will give you a short and clear overview and will be happy to help you with your further planning.
Make an appointment at short notice
Arrange a no-obligation appointment at short notice to get to know us. We will show you solutions for the digital collection and processing of your production data. You will learn about the key benefits and features of our MES Suite PROefficient. Finally, we will show you how you can increase the efficiency of your production.
How? Presentation via web conference
Duration? Approx. 60-90 minutes
